Surya Lactotips PLC Controlled Unit
A fully automatic milk powder plant integrated with PLC (Programmable Logic Controller) control represents the pinnacle of modern dairy processing efficiency and hygiene. By utilizing a centralized PLC system, the entire production line—from milk reception and pasteurization to evaporation and spray drying—is managed through a synchronized digital interface that minimizes human intervention and manual error.
These systems monitor critical parameters such as temperature, flow rates, and pressure in real-time, ensuring consistent product texture and nutritional integrity. Furthermore, the automation extends to CIP (Cleaning-In-Place) cycles, which guarantee stringent sanitary standards while optimizing energy consumption and reducing operational downtime.
| S.No. | PARTICULAR |
|---|---|
| A | MILK RECEPTION EQUIPMENT |
| A1 | ELECTRONIC WEIGH BRIDGE |
| A2 | WEIGH MACHINE WITH WEIGH BOWL |
| A3 | DUMP TANK |
| A4 | INLINE MILK STRAINER |
| A5 | MILK PUMP |
| A6 | RAW MILK CHILLER |
| A7 | RAW MILK STORAGE TANK |
| A8 | SS PIPE & FITTING |
| A9 | WASH POINTS |
| B | MILK PROCESSING SECTION |
| B1 | MILK PASTEURISER WITH ACCESSORIES |
| B2 | CREAM SEPERATOR |
| B3 | CREAM CHILLER |
| B4 | SKIM MILK STORAGE TANK |
| B5 | MILK PUMP |
| B6 | CREAM STORAGE TANK |
| B7 | CREAM PUMP |
| B8 | PRODUCT PIPING & FITTING |
| B9 | HYDRAULLIC LIFT |
| B10 | WASH POINT |
| C | BUTTER & GHEE SECTION |
| C1 | PRODUCT PUMP |
| C2 | BUTTER CHURN |
| C3 | BUTTER MILK TANK |
| C4 | BUTTER TROLLY |
| C5 | BUTTER MELTING UNIT |
| C6 | PRODUCT PIPING & FITTING |
| C7 | PRE STATIFICATION TANK |
| C8 | GHEE BOILER |
| C9 | GHEE SETTLING TANK |
| C10 | GHEE STORAGE TANK |
| C11 | GHEE CLARIFIER |
| C12 | RESIDUE TANK |
| C13 | BALANCE TANK |
| C14/C15 | TIN CAPSULING & GHEE FILLING MACHINE |
| E | EVAPORATOR (FOUR EFFECT FALLING FILM) |
| 1 | MILK EVAPORATOR FOUR EFFECT COMPLETE UNIT WITH PRE HEATERS, DSI VAPOUR SEPRATOR, CALENDRIAS VACUMM PUMP, TVR, CONDENSER PRODUCT PUMPS ETC. |
| F | SPRAY DRYER UNIT |
| 1 | SPRAY DRYER WITH CYCLONES SUPPLY FAN, EXHAUST FAN, ATOMISER AIR DISTRIBUTER ASSEMBLY ETC. |
| G | PACKING SECTION |
| G1-G3 | WEIGHING MACHINES |
| G4 | PACKING TABLE |
| G5 | BAG STICHING MACHINE |
| G6 | POUCH PACKING MACHINE |
| H | LAB QUALITY CONTROL |
| H1 | LAB TESTING EQUIPMENTS COMPLETE SET FOR RAW MILK TO FINISHED PRODUCT TESTING AS PER AGMARK & BIS |
| I | REFRIGERATION UNIT |
| I1 | AMMONIA COMPRESSOR |
| I2 | REFRIGERATION IBT WITH ACCESSORIES |
| I3 | AIR COMPRESSOR & PIPING |
| J | UTILITIES |
| J1 | BOILER WITH COMPLETE ACCESSORIES, REFACTORY DUCTINGS, ETC. |
| J2 | WATER SOFTENER |
